New Holland B110 - B115 Loader Bakchoe Service Repair Manual

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This complete service repair workshop manual PDF download for the New Holland B110 - B115 Loader Bakchoe has easy to read text sections with top quality diagrams, pictures and illustrations. The step by step instructions show you how to fault find or complete any repair or overhaul, correctly and efficiently, saving time and avoiding costly mistakes. All specifications and tolerances are listed. Functions of components and systems are also explained.


APPLICABLE MODELS :

New Holland Loader Bakchoe B110 - B115


TABLE OF CONTENTS :

- SAFETY PRECAUTIONS
- MAINTENANCE
- TECHNICAL SPECIFICATIONS
- TORQUE CONVERTERS
- TRANSMISSION
- FRONT AXLES
- REAR AXLE
- BRAKES SYSTEM
- HYDRAULIC SYSTEM
- CHASSIS
- STEERING SYSTEM
- CAB HEATING AND AIR CONDITIONING
- ELECTRICAL SYSTEM
- LOADER
- BACKHOE


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Total Pages : 993


COMPLETE HANDBOOK FOR INSTRUCTIONS AND REPAIRS
The complete Service Manual consists of two volumes:
B110 - B115 - Service Manual “LOADER BACKHOE”
B110 - B115 - Service Manual “Engine”

The Service Manuals for “Loader backhoe” and “Engine” contain the necessary technical information to carry out service and repair on machine and on engine, necessary tools to carry out those operations and information on service standard, on procedures for connection, disconnection, disassembly and assembly of parts.

The complete Service Manual which covers the loader backhoe models B110 - B115 consists of the following volumes, which can be identified through their print number as stated below:

VOLUME MACHINE TYPE - PRINT NUMBER
Service Manual - “Loader backhoe” B110 - B115 87643846
Service Manual - “Engine” B110 - B115 87643867


This service repair workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same Repair Service manual your local dealer will use when doing a repair.

All pages are printable, so run off what you need & take it with you into the garage or workshop. Save money $$ by doing your own repairs! These manuals make it easy for any skill level with these very easy to follow, step-by-step instructions! Instant download means no shipping cost or waiting for a CD to arrive in the mailyou will receive this manual today via instant download on completion of payment via our secure payment processor. We accept all major credit/debit cards/paypal.

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TABLE OF CONTENTS :

INDEX
SECTION 00 - SAFETY PRECAUTIONS
SECTION 01 - MAINTENANCE

SECTION 02 - TECHNICAL SPECIFICATIONS
1. MODELS
2. IDENTIFICATION OF MAIN COMPONENTS
3. TECHNICAL SPECIFICATIONS
4. LOADER ATTACHMENT DIMENSIONS AND PERFORMANCE
5. BACKHOE ATTACHMENT DIMENSIONS AND PERFORMANCE
6. LIFTING CAPACITIES
7. LOADER BUCKET WITH FORKS DIMENSIONS AND PERFORMANCE
8. FLUID AND LUBRICANT CAPACITIES AND SPECIFICATIONS

SECTION 17 - TORQUE CONVERTERS
1. POWERSHUTTLE TORQUE CONVERTER
1.1 DESCRIPTION AND OPERATION
1.2 TECHNICAL SPECIFICATIONS
1.3 OVERHAUL
1.4 INSPECTION
1.5 DISASSEMBLY AND ASSEMBLY
1.6 STALL TEST
1.7 FAULT FINDING
2. POWERSHIFT TORQUE CONVERTER
2.1 DESCRIPTION AND OPERATION
2.2 TECHNICAL SPECIFICATIONS
2.3 OVERHAUL
2.4 INSPECTION
2.5 DISASSEMBLY AND ASSEMBLY
2.6 STALL TEST
2.7 FAULT FINDING

SECTION 21 - TRANSMISSION
1. POWERSHUTTLE TRANSMISSION “TURNER MODEL COM-T4-2025”
1.1 TECHNICAL SPECIFICATIONS
1.2 TIGHTENING TORQUES
1.3 TRANSMISSION CONTROLS
1.4 LUBRICATION
1.5 TRANSMISSION OIL FLOW AND SUPPLY
1.6 TRANSMISSION HYDRAULIC VALVES AND PRESSURE TEST POINTS
1.7 TRANSMISSION POWER FLOW
1.8 TRANSMISSION 4WD COMPONENTS
1.9 TRANSMISSION REMOVAL
1.10 DISASSEMBLY AND ASSEMBLY
1.11 FAULT FINDING
1.12 SPECIAL TOOLS
2. POWERSHIFT TRANSMISSION “DANA T16000”
2.1 TECHNICAL SPECIFICATIONS
2.2 TRANSMISSION CONTROLS
2.3 LUBRICATION
2.4 PRESSURE SPECIFICATIONS AND CHECK POINTS
2.5 TRANSMISSION COOLER
2.6 TRANSMISSION HYDRAULIC DIAGRAM
2.7 OPERATION
2.8 POWER FLOWS
2.9 GEAR AND CLUTCH LAY OUT
2.10 TRANSMISSION REMOVAL AND INSTALLATION
2.11 TRANSMISSION COMPONENTS
2.12 DISASSEMBLY AND ASSEMBLY
2.13 SPECIAL TOOLS
2.14 FAULT FINDING
2.15 FAULT FINDING

SECTION 25 - FRONT AXLES
1. FRONT AXLE 4WD “CARRARO”
1.1 TECHNICAL SPECIFICATIONS
1.2 DISASSEMBLY AND ASSEMBLY
1.3 FAULT FINDING
2. FRONT AXLE 4WS “CARRARO”
2.1 TECHNICAL SPECIFICATIONS
2.2 DISASSEMBLY AND ASSEMBLY
2.3 FAULT FINDING
3. SPECIAL TOOLS

SECTION 27 - REAR AXLE
1. REAR AXLE 2WS
1.1 DESCRIPTION AND OPERATION
1.2 TECHNICAL SPECIFICATIONS
1.3 DISASSEMBLY AND ASSEMBLY
1.4 FAULT FINDING
2. REAR AXLE 4WS “CARRARO”
2.1 TECHNICAL SPECIFICATIONS
2.2 DISASSEMBLY AND ASSEMBLY
2.3 FAULT FINDING
3. SPECIAL TOOLS

SECTION 33 - BRAKES SYSTEM
1. TECHNICAL SPECIFICATIONS
2. HAND BRAKE
2.1 HAND BRAKE ADJUSTMENT
3. BRAKE CYLINDERS
4. OIL BRAKE TANK
5. BLEEDING PROCEDURE

SECTION 35 - HYDRAULIC SYSTEM
1. HYDRAULIC DIAGRAMS
1.1 HYDRAULIC DIAGRAM - 2WS SIDESHIFT MECHANICAL MODELS
1.2 HYDRAULIC DIAGRAM - 2WS SIDESHIFT PILOT MODELS
1.3 HYDRAULIC DIAGRAM - 2WS CENTRE PIVOT PILOT MODELS
1.4 HYDRAULIC DIAGRAM - 4WS SIDESHIFT MECHANICAL MODELS
1.5 HYDRAULIC DIAGRAM - 4WS SIDESHIFT PILOT MODELS
1.6 HYDRAULIC DIAGRAM - 4WS CENTRE PIVOT PILOT MODELS
2. HYDRAULIC PUMP
2.1 DESCRIPTION AND OPERATION
2.2 TECHNICAL SPECIFICATIONS
2.3 LOAD SENSING VALVE
2.4 REMOVAL
2.5 COMPONENTS
2.6 DISASSEMBLY AND ASSEMBLY
3. CONTROL VALVES
3.1 CONTROL VALVES “REXROTH” (MECHANICAL MODELS)
3.2 CONTROL VALVES “REXROTH” (PILOT MODELS)
3.3 SOLENOID VALVE FOR PILOTING THE BACKHOE CONTROL VALVE (WITH HYDRAULIC CONTROL)
3.4 RELIEF VALVES
3.5 ACCUMULATOR GLIDE RIDE “PARKER”
4. HYDRAULIC SWING SYSTEM
4.1 DESCRIPTION AND OPERATION
4.2 HYDRAULIC OIL FLOW
5. HYDRAULIC CYLINDERS
5.1 LOADER CYLINDER
5.2 LOADER BUCKET CYLINDER
5.3 4X1 BUCKET CYLINDER
5.4 BACKHOE BOOM CYLINDER
5.5 BACKHOE DIPPER CYLINDER
5.6 BACKHOE BUCKET CYLINDER
5.7 SHORT AND LONG TELESCOPIC CYLINDER
5.8 STABILIZER CYLINDER (CENTRE PIVOT MODELS)
5.9 STABILIZER CYLINDER (SIDESHIFT MODELS)
5.10 SWING CYLINDER
5.11 BACKHOE SIDESHIFT LOCKING CYLINDER (SIDESHIFT)
5.12 SPECIAL TOOLS
6. HYDRAULIC CONTROL LEVERS
6.1 TECHNICAL SPECIFICATIONS
6.2 DESCRIPTION AND OPERATION
6.3 DISASSEMBLY AND ASSEMBLY
6.4 CONTROL LEVER VALVE
7. FAULT FINDING AND FLOW TESTING
7.1 PRELIMINARY CHECKS
7.2 FAULT FINDING (WITH “REXROTH” CONTROL VALVES)

SECTION 39 - CHASSIS
1. DESCRIPTION AND OPERATION
2. REMOVAL AND INSTALLATION COMPONENTS
2.1 COMPONENTS WITHIN THE CHASSIS
2.2 COMPONENTS BELOW THE CHASSIS
2.3 COMPONENTS ATTACHED OUTSIDE THE CHASSIS
2.4 COMPONENTS ATTACHED ABOVE THE CHASSIS
2.5 TIGHTENING TORQUES

SECTION 41 - STEERING SYSTEM
1. STEERING SYSTEM 2WS
2. STEERING SYSTEM 4WS
3. POWER STEERING
3.1 TECHNICAL SPECIFICATIONS
3.2 COMPONENTS
3.3 DISASSEMBLY AND ASSEMBLY
3.4 SPECIAL TOOLS
3.5 FAULT FINDING

SECTION 50 - CAB HEATING AND AIR CONDITIONING
1. TECHNICAL SPECIFICATIONS
2. CAB HEATING
2.1 DESCRIPTION AND OPERATION
3. AIR CONDITIONING
3.1 PRINCIPALS OF AIR CONDITIONING
3.2 SAFETY PRECAUTIONS
3.3 DESCRIPTION AND OPERATION
3.4 FAULT FINDING AND TESTING
3.5 FLUSHING THE SYSTEM
3.6 EVACUATING THE SYSTEM
3.7 CHARGING THE SYSTEM
3.8 COMPONENTS OVERHAUL
3.9 COMPRESSOR
3.10 SPECIAL TOOLS

SECTION 55 - ELECTRICAL SYSTEM
1. GENERALITIES
1.1 TEMPORARY WIRING HARNESS REPAIR
1.2 FAULT FINDING
2. ELECTRICAL DIAGRAMS
2.1 ELECTRICAL DIAGRAMS - POWERSHUTTLE CAB
2.2 ELECTRICAL DIAGRAMS - POWERSHIFT CAB
2.3 ELECTRICAL DIAGRAMS - 4WS
3. CONTROLS AND INSTRUMENTS
3.1 FRONT INSTRUMENT PANEL
3.2 CALIBRATION OF SPEEDOMETER
3.3 SIDE INSTRUMENT PANEL
3.4 IMMOBILISER CIRCUIT
4. DIAGNOSTICS DISPLAY
4.1 SYMBOL
4.2 SETUP MENU
4.3 SETUP MENU
4.4 PROCEDURE ABOUT SELF TEST
4.5 ON BOARD ERROR CODE RETRIEVAL
4.6 BACKLIGHTING AND DIMMING
4.7 WORK HOURS
4.8 FUNCTIONAL DESCRIPTION
4.9 MAINTENANCE
4.10 WARNING MESSAGES
5. STARTING SYSTEM
5.1 DESCRIPTION AND OPERATION
5.2 FAULT FINDING
5.3 STARTER MOTOR
6. ALTERNATOR
6.1 TECHNICAL SPECIFICATIONS
6.2 DESCRIPTION AND OPERATION
6.3 COMPONENTS
6.4 REMOVAL
6.5 PRELIMINARY CHECK AND TESTS
6.6 FAULT FINDING
7. BATTERY
7.1 TECHNICAL SPECIFICATIONS
7.2 DESCRIPTION AND OPERATION
7.3 BATTERY REPLACEMENT
7.4 MAINTENANCE
7.5 TESTS
7.6 CONNECTING A BOOSTER BATTERY
7.7 BATTERY MASTER SWITCH
8. COMPONENT TESTING
8.1 GENERAL INTRODUCTION
8.2 COMPONENT TESTING
8.3 GROUND POINTS
8.4 KEY-START AND STOP SWITCH
8.5 ALTERNATOR
8.6 TRANSMISSIONS
8.7 PARKING BRAKE SWITCH
8.8 CAB
8.9 4WD SWITCH
8.10 BRAKE PEDAL SWITCHES
8.11 BRAKE OIL LEVEL SWITCH
8.12 FRONT WORK LAMP SWITCH (1) - REAR WORK LAMP SWITCH (2) MAIN LIGHT SWITCH
8.13 HAZARD SWITCH
8.14 FLASHER MODULE
8.15 MULTI FUNCTION SWITCH
8.16 FRONT WIPER MOTOR (1) - REAR WIPER MOTOR - (2)
8.17 4WS -STEERING SELECTOR SWITCH
8.18 STEERING CONTROL UNIT
8.19 4WS REAR AXLE STEERING SENSOR
8.20 4WS FRONT AXLE STEERING SENSOR
8.21 STEERING SOLENOIDS
8.22 DIFFERENTIAL LOCK SWITCH (1)
8.23 LOADER
8.24 BACKHOE
8.25 REVERSING BUZZER
8.26 FUEL LEVEL SENDER

SECTION 82 - LOADER
1. LOADER ATTACHMENT CONTROLS
2. LOADER BUCKET SELF LEVELING
3. LOADER ATTACHMENT SAFETY STRUT
4. LOADER BUCKET REMOVAL
5. LOADER REMOVAL (2WS)
6. LOADER REMOVAL (4WS)

SECTION 84 - BACKHOE
1. DESCRIPTION AND OPERATION
2. BACKHOE ATTACHMENT MECHANICAL CONTROL VERSION
3. BACKHOE ATTACHMENT HYDRAULIC CONTROLS VERSION
4. REMOVAL AND INSTALLATION
5. TELESCOPIC DIPPER REVISION

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