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This complete service repair workshop manual PDF download for the SERIE 1000/3-4-6 cylinders EURO 2 DEUTZ-FAHR ENGINE has easy-to-read text sections with top quality diagrams, pictures and illustrations. The step by step instructions show you how to fault find or complete any repair or overhaul, correctly and efficiently, saving time and avoiding costly mistakes.
The purpose of this workshop manual is to provide instruction for repair technicians and a practical guide to improving the quality of repairs. This manual enables repair technicians to acquire a thorough knowledge of the machine, indicating the correct methods for fault diagnosis, for working in safety and for accurate dimensional checks and visual inspections. The instructions also indicate the products to use, the tightening torques and the adjustment data.
MANUAL SPECIFICATION :
File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : 307.1103.3.5
Total Pages : 170
This (OEM) manual pdf download has detailed illustrations as well as step by step instructions, It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently Using. Provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
This service repair workshop manual PDF download has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!
This service repair workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same Repair Service manual your local dealer will use when doing a repair.
Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail!, You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.
More Info : https://www.sitelux.com
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307.1103.3.5 ENGINE 1000.3.4.6 W EUROII
COVER
CONTENTS
IMPORTANT PRELIMINARY INFORMATION...
HOW TO CONSULT THE MANUAL
HOW TO USE AND UPDATE THE MANUAL
LIFTING INSTRUCTIONS
STANDARD TIGHTENING TORQUES FOR NUTS AND BOLTS
THREADLOCKERS, ADHESIVES, SEALANTS AND LUBRICANTS
SPECIAL TOOLS
CONVERSION FACTORS
ENGINE TYPE IDENTIFICATION AND SERIAL NUMBERS
IDENTIFICATION OF INJECTORS AND INJECTION PUMPS
DETERMINING THE INJECTION ADVANCE ANGLE
ENGINE DISASSEMBLY
1. PRELIMINARY REMOVAL OPERATIONS
2. REMOVAL OF THE COOLING AND INTAKE PIPES
3. REMOVAL OF THE CYLINDER HEADS
3.1 Dismantling the cylinder heads
3.2 Dismantling the rocker arm supports
4. REMOVAL AND TESTING OF THE THERMOSTATS
4.1 REMOVAL
4.2 TESTING THE THERMOSTATS
5. REMOVAL OF THE COOLANT PUMP
5.1 3- AND 4-CYLINDER VERSIONS
5.2 6-CYLINDER VERSIONS
6. REMOVAL OF THE UNIT PUMPS, ACTUATOR AND FUEL LIFT PUMP
7. OVERHAUL OF THE MECHANICAL GOVERNOR DRIVE
7.1 DISASSEMBLY
7.2 ASSEMBLY
8. OVERHAUL OF THE MECHANICAL GOVERNOR (STANDARD AND WITH L.D.A.)
8.1. DISASSEMBLY OF THE STANDARD GOVERNOR
8.2 DISASSEMBLY OF THE GOVERNOR WITH L.D.A. VALVE
8.3 BENCH ADJUSTMENT OF L.D.A. VALVE
8.4 FINAL ADJUSTMENTS
9. ADJUSTMENT OF THE ELECTRONIC ACTUATOR
9.1 CALIBRATION OF ELECTRONIC ACTUTAORS
10. REMOVAL OF THE INJECTION PUMP CONTROL ROD
11. REMOVAL AND DISASSEMBLY OF THE HEAT EXCHANGER (For 4- and 6-cylinder versions)
12. DISMANTLING THE VALVE TIMING DRIVE
13. DISMANTLING THE CRANKSHAFT
13.1 REMOVAL OF THE HARMONIC BALANCER (4-cylinder versions when fitted)
13.2 OVERHAUL OF THE HARMONIC BALANCER (when fitted)
13.3 REMOVAL OF THE CRANKSHAFT
13.4 DISMANTLING THE OIL PUMP
14. REMOVAL OF THE PISTONS AND CYLINDER LINERS
14.1 SEPARATING THE PISTON-CONNECTING ROD ASSEMBLY
15. RENEWAL OF THE REAR CRANKSHAFT OIL SEAL
16. TESTS - TECHNICAL DATA AND DIMENSIONS
16.1 CYLINDER HEADS - VALVES - ROCKER ASSEMBLIES
16.2 INJECTORS - INJECTION PUMPS
16.3 PISTONS - CONNECTING RODS
16.4 INSPECTION OF THE BIG-END CAP BOLTS
16.5 CRANKSHAFT
16.6 ENGINE BLOCK - CYLINDER LINERS
16.7 CAMSHAFT
16.8 TIMING GEARS
16.9 HARMONIC BALANCER (For 4 cylinder engines only)
16.10 FLYWHEEL
ENGINE ASSEMBLY
17. FITTING THE PISTON COOLING NOZZLES
18. FITTING THE CYLINDER LINERS, PISTONS AND CONNECTING RODS
19. FITTING THE CAMSHAFT-CRANKSHAFT AND CONNECTING ROD BIG-ENDS
20. ASSEMBLY OF THE HARMONIC BALANCER (For 4-cylinder engines only, only when fitted)
21. REFITTING THE OIL PUMP - SUMP PAN
21.1 3- AND 4-CYLINDER VERSIONS
21.2 6-CYLINDER VERSION
21.3 ASSEMBLY OF THE ENGINE OIL SUMP
22. CALCULATING THE THICKNESSES OF THE HEAD GASKETS AND REFITTING THE CYLINDER HEADS
23. REFITTING THE CYLINDER HEADS
24. REFITTING THE INJECTION PUMP CONTROL ROD
25. REFITTING THE MECHANICAL GOVERNOR DRIVE AND THE ELECTRONIC GOVERNOR SUPPORT
26. ADJUSTMENT OF THE TIMING GEARS
27. VALVE TIMING
27.1 Checking the camshaft timing
28. TIMING THE INJECTION PUMPS
29. REFITTING THE ROCKER ASSEMBLIES
30. ADJUSTMENT OF VALVE CLEARANCES - INJECTOR ASSEMBLY
30.1 Valve clearance adjustment
30.2 Injector assembly
31. FINAL ENGINE ASSEMBLY OPERATIONS
32. FINAL ENGINE ASSEMBLY - REAR END
33. ENGINE TESTS
33.1 Initial start-up and oil pressure check
33.2 Synchronizing the injection pumps.
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DEUTZ-FAHR ENGINE SERIE 1000/3-4-6 cylinders EURO 2 Service Repair Workshop Manual.pdf
Source : Sitelux.com