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This workshop repair service manual PDF download for the 2012 Arctic Cat Prowler HDX Utility Vehicle has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.
This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for the 2012 Arctic Cat Prowler HDX. The complete manual is designed to aid service personnel in service-oriented applications.
APPLICABLE MODELS :
Arctic Cat Prowler HDX 2012
TABLE OF CONTENTS :
General Information
Periodic Maintenance
Engine/Transmission
Fuel/Lubrication/Cooling
Electrical System
Drive System
Suspension
Steering/Frame/Controls
MANUAL SPECIFICATION :
File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Total Pages : 151
This manual is divided into sections. Each section covers a specific ATV component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any givencondition.
This service manual, repair manual, workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!
Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail!, You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.
More Info : http://www.sitelux.com
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Foreword
Table of Contents
General Information
General Specifications
Torque Specifications
Torque Conversions (ft-lb/N-m)
Break-In Procedure
Gasoline - Oil - Lubricant
RECOMMENDED GASOLINE
RECOMMENDED ENGINE/ TRANSMISSION OIL
RECOMMENDED FRONT DIFFERENTIAL/REAR DRIVE LUBRICANT
FILLING GAS TANK
Genuine Parts
Preparation For Storage
Preparation After Storage
Periodic Maintenance
Periodic Maintenance Chart
SPECIAL TOOLS
Lubrication Points
Air Filter
CHECKING AND CLEANING DRAINS
Valve/Tappet Clearance
Feeler Gauge Procedure
Valve Adjuster Procedure
Testing Engine Compression
Spark Plug
Muffler/Spark Arrester
Engine/Transmission Oil - Filter
OIL - FILTER
Front Differential - Rear Drive Lubricant
Driveshaft/Coupling
Nuts/Bolts/Cap Screws
Headlight/Taillight- Brakelight
HEADLIGHT
TAILLIGHT-BRAKELIGHT
CHECKING/ADJUSTING HEADLIGHT AIM
Shift Lever
CHECKING SHIFT CABLE ADJUSTMENT
ADJUSTING SHIFT CABLE
ADJUSTING PARK INDICATOR LIGHT
Hydraulic Brake System
CHECKING/BLEEDING
INSPECTING HOSES
CHECKING/REPLACING PADS
BRAKE DISC
Burnishing Brake Pads
Checking/Replacing V- Belt
REMOVING
INSTALLING
Troubleshooting Brake System
Engine/Transmission
SPECIAL TOOLS
Troubleshooting
Removing Engine/ Transmission
Top-Side Components
Removing Top-Side Components
A. Valve Cover B. Cylinder Head
C. Cylinder D. Piston
Servicing Top-Side Components
VALVE ASSEMBLY
Cleaning/Inspecting Valve Cover
Removing Valves
Measuring Valve Stem Runout
Measuring Valve Stem Outside Diameter
Measuring Valve Face/Seat Width
Measuring Valve Face Radial Runout
Measuring Valve Guide/Valve Stem Deflection (Wobble Method)
Measuring Valve Guide (Inside Diameter)
Servicing Valves/Valve Guides/Valve Seats
Measuring Rocker Arm (Inside Diameter)
Measuring Rocker Arm Shaft (Outside Diameter)
Installing Valves
PISTON ASSEMBLY
Removing Piston Rings
Cleaning/Inspecting Piston
Measuring Piston-Ring End Gap (Installed)
Measuring Piston Pin (Outside Diameter) and Piston-Pin Bore
Measuring Piston Skirt/ Cylinder Clearance
Installing Piston Rings
CYLINDER/CYLINDER HEAD ASSEMBLY
Cleaning/Inspecting Cylinder Head
Measuring Cylinder Head Distortion
Cleaning/Inspecting Cylinder
Inspecting Cam Chain Guide
Honing Cylinder
Measuring Camshaft Runout
Measuring Camshaft Lobe Height
Inspecting Camshaft Bearing Journal
Measuring Camshaft to Cylinder Head Clearance
Inspecting Camshaft Spring/Drive Pin
Installing Top-Side Components
A. Piston B. Cylinder
C. Cylinder Head D. Valve Cover
Left-Side Components
Removing Left-Side Components
A. Water Pump B. Side Cover C. Rotor/Flywheel
Servicing Left-Side Components
INSPECTING STARTER CLUTCH/ GEAR
REPLACING STARTER CLUTCH ASSEMBLY
REPLACING STARTER GEAR BEARING
INSPECTING STATOR/MAGNETO COVER ASSEMBLY
REPLACING STATOR COIL/ CRANKSHAFT POSITION SENSOR
Installing Left-Side Components
Right-Side Components
Removing Right-Side Components
A. V-Belt Cover B. Driven Pulley C. Clutch Cover
Servicing Right-Side Components
INSPECTING CENTRIFUGAL CLUTCH SHOE
INSPECTING CLUTCH HOUSING
INSPECTING PRIMARY ONE-WAY DRIVE
INSPECTING OIL PUMP
DRIVEN PULLEY
Installing Right-Side Components
Center Crankcase Components
Separating Crankcase Halves
Disassembling Crankcase Half
Servicing Center Crankcase Components
SECONDARY OUTPUT DRIVE GEARS
Initial Set-Up
Checking Backlash
Correcting Backlash
CRANKSHAFT ASSEMBLY
Measuring Connecting Rod (Small End Inside Diameter)
Measuring Connecting Rod (Small End Deflection)
Measuring Connecting Rod (Big End Side-to-Side)
Measuring Crankshaft (Runout)
Measuring Crankshaft (Web-to- Web)
COUNTERSHAFT
Disassembling
Assembling
Assembling Crankcase Half
Joining Crankcase Halves
Installing Engine/ Transmission
Fuel/Lubrication/Cooling
SPECIAL TOOLS
Electronic Fuel Injection
TROUBLESHOOTING
REMOVING THROTTLE BODY
INSTALLING THROTTLE BODY
Gas Tank
REMOVING
CLEANING AND INSPECTING
INSTALLING
Gas/Vent Hoses
Oil Filter/Oil Pump
TESTING OIL PUMP PRESSURE
REMOVING/DISASSEMBLING
CLEANING AND INSPECTING
ASSEMBLING/INSTALLING
Liquid Cooling System
Radiator
REMOVING
CLEANING AND INSPECTING
INSTALLING
Thermostat
REMOVING
INSPECTING
INSTALLING
Fan
REMOVING
INSTALLING
Water Pump
REMOVING
INSTALLING
Electric Fuel Pump/Fuel Level Sensor
TESTING
REMOVING
INSPECTING
INSTALLING
Troubleshooting
Electrical System
SPECIAL TOOLS
Battery
Maintenance Charging
Charging
RPM Limiter
Testing Electrical Components
Switches
Electrical Connections
Accessory Receptacle/ Connector
VOLTAGE
Brakelight Switch
VOLTAGE (Wiring Harness Connector)
RESISTANCE (Switch Connector)
Engine Coolant Temperature (ECT) Sensor
Fan Motor
RESISTANCE (Fan Motor Connector)
Power Distribution Module (PDM)
RELAYS
Ignition Coil
VOLTAGE (Primary Side)
RESISTANCE
Primary Winding
Secondary Winding
Spark Plug Cap
VOLTAGE
Primary Coil
EFI Sensors/Components
CRANKSHAFT POSITION (CKP) SENSOR
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR
Speed Sensor
Electronic Power Steering (EPS)
Ignition Switch
VOLTAGE
Headlight Switch
VOLTAGE
Drive Select Switch
RESISTANCE
VOLTAGE
Reverse Override Switch
VOLTAGE
Front Drive Actuator
VOLTAGE
Stator Coil/Crankshaft Position (CKP) Sensor
VOLTAGE (AC Generator - Regulated Output)
VOLTAGE (AC Generator - No Load)
RESISTANCE (AC Generator)
RESISTANCE (Crankshaft Position Sensor)
AC VOLTAGE
Crankshaft Position Sensor
Starter Motor
REMOVING
INSTALLING
TESTING VOLTAGE
Starter Relay
Electronic Control Unit (ECU)
Regulator/Rectifier
TESTING VOLTAGE
Headlights
VOLTAGE
Taillight-Brakelight
VOLTAGE (Taillight)
VOLTAGE (Brakelight)
Ignition Timing
ECU Error Codes
ECU Error Code List
Tilt Sensor
SUPPLY VOLTAGE
OUTPUT VOLTAGE
Throttle Position Sensor (TPS)
INSPECTING
REMOVING
INSTALLING/ADJUSTING
Troubleshooting
Drive System
GENERAL INFORMATION
SPECIAL TOOLS
Front Drive Actuator
REMOVING
INSTALLING
Front Differential
REMOVING
Disassembling Input Shaft
Assembling Input Shaft
Disassembling Differential Assembly
Disassembling Pinion Gear
Assembling Pinion Gear
Shimming Procedure/Shim Selection
Backlash
Ring Gear End-Play
Assembling Differential Assembly
Removing/Installing Axle Seal
INSTALLING DIFFERENTIAL
Drive Axles
REMOVING REAR DRIVE AXLE
REMOVING FRONT DRIVE AXLE
CLEANING AND INSPECTING AXLES
DISASSEMBLING AXLES
ASSEMBLING AXLES
INSTALLING REAR DRIVE AXLE
INSTALLING FRONT DRIVE AXLE
Rear Gear Case
REMOVING
RING GEAR/THRUST BUTTON
Removing
Inspecting
Installing/Shimming
REAR DRIVE INPUT SHAFT/ HOUSING
Removing/Disassembling
Cleaning and Inspecting
Assembling/Installing
INSTALLING
Hub
REMOVING
CLEANING AND INSPECTING
REPLACING WHEEL STUDS
INSTALLING
Hydraulic Brake Caliper
REMOVING/DISASSEMBLING
CLEANING AND INSPECTING
ASSEMBLING/INSTALLING
MASTER CYLINDER ASSEMBLY
Removing
Inspecting
Installing
Universal Joints
REMOVING
INSPECTING
INSTALLING
Troubleshooting
Suspension
Front Shock Absorbers
REMOVING
CLEANING AND INSPECTING
INSTALLING
Rear Shock Absorbers
REMOVING
DISASSEMBLING
ASSEMBLING/CHARGING
INSTALLING
Front A-Arms
REMOVING
CLEANING AND INSPECTING
INSTALLING
Rear A-Arms
REMOVING
CLEANING AND INSPECTING
INSTALLING
Wheels and Tires
TIRE SIZE
TIRE INFLATION PRESSURE
REMOVING
CLEANING AND INSPECTING
INSTALLING
CHECKING/INFLATING
Troubleshooting
Steering/Frame/Controls
Electronic Power Steering (EPS)
REMOVING EPS ASSEMBLY
INSTALLING EPS ASSEMBLY
REMOVING TIE RODS
INSTALLING TIE RODS
Steering Assembly
REMOVING
INSPECTING
INSTALLING
Steering Wheel
REMOVING
INSPECTING
INSTALLING
Upper Steering Shaft
REMOVING
INSPECTING
INSTALLING
Intermediate Steering Shaft Assembly
REMOVING
INSPECTING
INSTALLING
Steering Knuckles
REMOVING AND DISASSEMBLING
CLEANING AND INSPECTING
ASSEMBLING AND INSTALLING
Accelerator Pedal
REMOVING
INSTALLING
Shift Lever
REMOVING
INSTALLING
Shift Cable
REMOVING
INSTALLING
LCD Gauge/Indicator Lights
REPLACING
Checking/Adjusting Front Wheel Alignment
Front Bumper Assembly
REMOVING
CLEANING AND INSPECTING
INSTALLING
Hood
REMOVING
CLEANING AND INSPECTING
INSTALLING
Fenders
REMOVING
INSTALLING
Floor
REMOVING
CLEANING AND INSPECTING
INSTALLING
Dashboard
REMOVING
INSTALLING
Belly Panel
REMOVING
INSTALLING
Exhaust System
REMOVING MUFFLER
INSPECTING MUFFLER
INSTALLING MUFFLER
Cargo Box
REMOVING
CLEANING AND INSPECTING
INSTALLING
Taillight Assembly
REMOVING
INSPECTING
INSTALLING
Seat
REMOVING/INSTALLING
Troubleshooting
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Arctic Cat Prowler HDX UTV Workshop Repair Service Manual 2012.pdf
Source : Sitelux.com