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This workshop repair service manual PDF download for the 2006-2009 Suzuki LT-Z50 QuadSport has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.
APPLICABLE MODELS :
SUZUKI LT-Z50K6 (2006-MODEL)
SUZUKI LT-Z50K9 (2009-MODEL)
TABLE OF CONTENTS :
01 GENERAL INFORMATION
02 PERIODIC MAINTENANCE
03 ENGINE
04 FUEL SYSTEM
05 CHASSIS
06 ELECTRICAL SYSTEM
07 SERVICING INFORMATION
08 LT-Z50K9 ('09-MODEL)
MANUAL SPECIFICATION :
File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Total Pages : 215
This service manual has been produced primarily for experienced mechanics whose job is to inspect, adjust, repair and service Suzuki Vehicles. Apprentice mechanics and "do it yourself" mechanics will also find this manual to be an extremely useful guide.
This service manual, repair manual, workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!
Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail!, You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.
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FOREWORD
HOW TO USE THIS MANUAL
TO LOCATE WHAT YOU ARE LOOKING FOR
COMPONENT PARTS AND WORK TO BE DONE
SYMBOL
01 GENERAL INFORMATION
WARNING/CAUTION/NOTE
GENERAL PRECAUTIONS
SUZUKI LT-Z50K6 (’06-MODEL)
SERIAL NUMBER LOCATION
FUEL AND OIL RECOMMENDATION
FUEL (FOR USA AND CANADA)
FUEL (FOR OTHER COUNTRIES)
ENGINE OIL AND FINAL REDUCTION GEAR BOX OIL (FOR USA)
ENGINE OIL AND FINAL REDUCTION GEAR BOX OIL (FOR OTHER COUNTRIES)
BREAK-IN PROCEDURES
INFORMATION LABELS
INFORMATION MARKS
SPECIFICATIONS
DIMENSIONS AND DRY MASS
ENGINE
DRIVE TRAIN
CHASSIS
ELECTRICAL
CAPACITIES
02 PERIODIC MAINTENANCE
PERIODIC MAINTENANCE SCHEDULE
PERIODIC MAINTENANCE CHART
MAINTENANCE AND TUNE-UP PROCEDURES
AIR CLEANER
EXHAUST PIPE NUTS AND MUFFLER MOUNTING BOLT
VALVE CLEARANCE
SPARK PLUG
SPARK ARRESTER
FUEL LINE
ENGINE OIL
FINAL REDUCTION GEAR BOX OIL
THROTTLE CABLE PLAY
ENGINE IDLE SPEED
DRIVE BELT
DRIVE CHAIN
BRAKES
TIRES
STEERING
SUSPENSIONS
CHASSIS NUTS AND BOLTS
GENERAL LUBRICATIONS
COMPRESSION PRESSURE CHECK
COMPRESSION TEST PROCEDURE
INITIAL ENGAGEMENT AND CLUTCH LOCK-UP INSPECTION
INITIAL ENGAGEMENT INSPECTION
CLUTCH LOCK-UP INSPECTION
03 ENGINE
ENGINE COMPONENTS REMOVABLE WITH ENGINE IN PLACE
ENGINE CENTER
ENGINE LEFT SIDE
ENGINE RIGHT SIDE
ENGINE REMOVAL AND INSTALLATION
ENGINE REMOVAL
ENGINE INSTALLATION
POWER REDUCTION SPACER
ENGINE DISASSEMBLY
ENGINE COMPONENTS INSPECTION AND SERVICING
CYLINDER HEAD
ROCKER ARM PUSH ROD
CAMSHAFT ASSEMBLY
UPPER CRANKCASE/CYLINDER
PISTON AND PISTON RING
CONROD AND CRANKSHAFT
CAM ROCKER ARM
FINAL REDUCTION GEAR BOX AND CVT CASE
CVT CASE COVER
GENERATOR CASE
STARTER PINION
MOVABLE AND FIXED DRIVE AND DRIVEN FACE
RECOIL STARTER
ENGINE REASSEMBLY
04 FUEL SYSTEM
FUEL TANK AND FUEL VALVE
REMOVAL
FUEL FILTER INSPECTION AND CLEANING
REMOUNTING
CARBURETOR
SPECIFICATIONS
I.D. NO. LOCATION
REMOVAL
DISASSEMBLY
CLEANING
INSPECTION AND ADJUSTMENT
REASSEMBLY AND REMOUNTING
05 CHASSIS
EXTERIOR PARTS
CONSTRUCTION
FASTENER REMOVAL AND INSTALLATION
REMOVAL
REMOUNTING
FRONT AND REAR WHEELS
CONSTRUCTION
REMOVAL
REMOUNTING
TIRES
TIRE REPLACEMENT
FRONT BRAKE
CONSTRUCTION
REMOVAL
INSPECTION AND DISASSEMBLY
REASSEMBLY AND REMOUNTING
STEERING AND FRONT SUSPENSION
CONSTRUCTION
REMOVAL AND DISASSEMBLY
INSPECTION
REASSEMBLY AND REMOUNTING
TOE-IN ADJUSTMENT
REAR BRAKE AND REAR AXLE HOUSING
CONSTRUCTION
REMOVAL
INSPECTION AND DISASSEMBLY
REASSEMBLY AND REMOUNTING
REAR SUSPENSION
CONSTRUCTION
REMOVAL AND DISASSEMBLY
INSPECTION
REASSEMBLY AND REMOUNTING
06 ELECTRICAL SYSTEM
CAUTIONS IN SERVICING
CONNECTOR
COUPLER
CLAMP
FUSE
SEMI-CONDUCTOR EQUIPPED PART
BATTERY
CONNECTING THE BATTERY
WIRING PROCEDURE
USING THE MULTI-CIRCUIT TESTER
LOCATION OF ELECTRICAL COMPONENTS
CHARGING SYSTEM
TROUBLESHOOTING
INSPECTION
STARTER SYSTEM
TROUBLESHOOTING
STARTER MOTOR REMOVAL
STARTER MOTOR DISASSEMBLY
STARTER MOTOR INSPECTION
STARTER MOTOR REASSEMBLY
STARTER MOTOR INSTALLATION
STARTER RELAY INSPECTION
IGNITION SYSTEM
TROUBLESHOOTING
INSPECTION
SWITCHES
BATTERY
SPECIFICATIONS
INITIAL CHARGING
SERVICING
RECHARGING OPERATION
07 SERVICING INFORMATION
TROUBLESHOOTING
ENGINE
CARBURETOR
CHASSIS
BRAKES
ELECTRICAL
BATTERY
WIRING DIAGRAM
WIRING HARNESS, CABLE AND HOSE ROUTING
WIRING HARNESS ROUTING
CABLE ROUTING
FUEL HOSE PIPING
CARBURETOR AND CVT CASE HOSE ROUTING
HANDLEBARS AND HANDLEBAR PAD INSTALLATION
HEAT SHIELD INSTALLATION
SPECIAL TOOLS
TIGHTENING TORQUE
ENGINE
FUEL
CHASSIS
TIGHTENING TORQUE CHART
SERVICE DATA
08 LT-Z50K9 ('09-MODEL)
SPECIFICATIONS
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Suzuki LT-Z50 QuadSport Repair Service Manual 2006-2009.pdf
Source : Sitelux.com