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This workshop service repair manual PDF download for the Combine Range Fendt 8400 P & 8370 P has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.
APPLICABLE MODELS :
FENDT 8400 P Combine Range
FENDT 8370 P Combine Range
+ Auto Level
+ Rotary Separator
TABLE OF CONTENTS :
0 Introduction - Specifications
1 Cutting table
2 Reel
3 Main crop elevator
4 Threshing unit
5 Straw walkers
6 Shaker shoe - Fanning mill
7 Elevators
8 Engine
9 Unloading auger - Grain tank
10 Drive unit
11 Transmissions
12 Undercarriage
13 Cab
14 Hydraulics
15 Machine housing
16 Electrical system (draft)
17 Straw chopper
18 General assembly instructions
19 Miscellaneous data
MANUAL SPECIFICATION :
File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : EN_D3151800M1
Total Pages : 662
This AGCO’s equipment Service / Repair / Workshop Manual PDF Download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!
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0. Introduction - Specifications
0.1 Using the manual
0.2 General specifications
0.2.1 Tyre pressure
0.3 Dimensions and weight
0.4 Safety precautions
0.4.1 Safety in the workshop
0.4.2 Safety - a word to the mechanic
0.4.3 Safety - danger, warning and caution
0.4.4 Safety decals
0.4.5 General
0.4.6 Personal safety
0.4.7 Considerations with regard to equipment
0.4.8 General considerations
0.4.9 Operational considerations
0.4.10 Maintenance techniques
0.5 Practical advice
0.6 Start-up instructions
0.6.1 General
0.6.2 Pre-delivery checks
0.6.3 Instruction of combine operator
0.7 Conversion tables
0.7.1 Conventional units of measurement
0.8 Locking and sealing agents
0.9 Wheel nut torques
0.9.1 Wheels
0.9.2 Bolts with metric threads
0.9.3 Nuts with metric threads
1. Cutting table
1.1 General
1.2 Knife drive - wobble box
1.2.1 Removal
1.2.2 Assembly
1.2.3 Reconditioning the wobble box
1.2.4 Positioning the double fingers, knife and crop lifters
1.3 Table auger
1.3.1 Removal
1.3.2 Assembly
1.3.3 Replacing the shaft on the right-hand side
1.3.4 Replacing the shaft on the left-hand side
1.3.5 Replacing the crankshaft
1.3.6 Replacing the feathering fingers, bearings and bushes
1.3.7 Adjusting the table auger and feathering fingers
1.4 Table body
1.4.1 Adjusting the cut-off strips
1.4.2 Adjusting and positioning the ground sensor - PowerFlow
1.5 Slip clutch and chain drive
1.5.1 Removal
1.5.2 Assembly
1.5.3 Replacing the bearings and sprockets
1.6 Countershaft
1.6.1 Removal
1.6.2 Assembly
1.7 PowerFlow table
1.7.1 Removal, belts
1.7.2 Assembly, belts
1.7.3 Replacing the front rollers and bearings, scraper adjustment
1.7.4 Replacing the rear rollers and bearings, scraper adjustment
1.7.5 Replacing and aligning the bearing housing, rear rollers
1.7.6 Belt tensioning and running-in
2. Reel
2.1 Reel
2.1.1 Removal
2.1.2 Assembly
2.1.3 Replacing the reel tine bar and plastic bearings
2.1.4 Replacing the guide rollers, eccentric, guide ring and bearings
2.1.5 Replacing the reel plates
2.1.6 Replacing the reel tube, bearings
2.2 Oil motor and chain drive
2.2.1 Replacing the oil motor
2.2.2 Replacing the flow divider
2.3 Hydraulic cylinders
2.3.1 Replacing the cylinder – reel up/down
2.3.2 Replacing the cylinder – reel forward/ back
2.3.3 Reconditioning the hydraulic cylinders
3. Main crop elevator
3.1 General
3.2 Main crop elevator
3.2.1 Removal
3.2.2 Assembly
3.2.3 Bearing block on machine frame
3.2.4 Replacing the lifting ram
3.2.5 Reconditioning the hydraulic cylinder
3.2.6 Replacing the cutting height preset sensor
3.3 Crop elevator chain
3.3.1 Removal
3.3.2 Assembly
3.3.3 Replacing the slats
3.3.4 Replacing the slide rails in the crop elevator
3.3.5 Replacing the intermediate plate
3.4 Elevator chain top shaft
3.4.1 Removal
3.4.2 Assembly
3.4.3 Replacing the bearings
3.4.4 Replacing sprockets
3.4.5 Replacing the shaft protection tube
3.5 Elevator chain front shaft
3.5.1 Removal
3.5.2 Assembly
3.5.3 Replacing the shaft, bearings and plate wheels
3.6 Elevator countershaft
3.6.1 Removal
3.6.2 Assembly
3.6.3 Replacing the bearings and sprockets
3.7 Table clutch and chain drive
3.7.1 Removal
3.7.2 Assembly
3.7.3 Reconditioning the clutch
3.8 Adapter
3.8.1 Removal
3.8.2 Assembly
3.8.3 Replacing the cylinder/connecting rod
3.8.4 Reconditioning the hydraulic cylinder
3.8.5 Replacing the angle sensor
3.9 Hydraulic reversing
3.9.1 Removal
3.9.2 Assembly
4. Threshing unit
4.1 General
4.2 Stone trap
4.2.1 Removal
4.2.2 Assembly
4.3 Concave
4.3.1 Removal
4.3.2 Assembly
4.3.3 Adjusting the concave laterally
4.3.4 Concave setting - initial setting
4.3.5 Replacing and calibrating the actuator
4.3.6 Replacing the lead-in plate
4.3.7 Replacing the shaft for concave setting
4.4 Threshing cylinder
4.4.1 Removal
4.4.2 Assembly
4.4.3 Replacing the bearings
4.4.4 Replacing the rasp bars and backing bars
4.4.5 Replacing the shaft and cylinder spiders
4.5 Cylinder variator – table clutch
4.5.1 Removal, hydraulic variator
4.5.2 Assembly, hydraulic variator
4.5.3 Reconditioning the hydraulic variator pulley
4.5.4 Removal, mechanical variator
4.5.5 Assembly, mechanical variator
4.5.6 Reconditioning the mechanical variator pulley
4.5.7 Removal, magnetic clutch
4.5.8 Assembly, magnetic clutch
4.5.9 Reconditioning the magnetic clutch
4.6 Bracket for counter drive
4.6.1 Removal
4.6.2 Assembly and alignment
4.7 Rear beater
4.7.1 Removal
4.7.2 Assembly
4.7.3 Replacing the bearings
4.8 Rear beater concave
4.8.1 Removal
4.8.2 Assembly
4.9 Rotary separator cylinder
4.9.1 Removal
4.9.2 Assembly
4.9.3 Replacing the bearings
4.9.4 Replacing the rasp bars
4.10 Rotary separator concave
4.10.1 Removal
4.10.2 Assembly
4.10.3 Concave setting - initial setting
4.10.4 Replacing the shaft for concave setting
5. Straw walkers
5.1 General
5.2 Straw walkers
5.2.1 Removal
5.2.2 Assembly
5.3 Crank - front
5.3.1 Removal
5.3.2 Assembly
5.3.3 Replacing the bearings
5.4 Crank - rear
5.4.1 Removal
5.4.2 Assembly
5.4.3 Replacing the bearings
6. Shaker shoe - Fanning mill
6.1 General
6.2 Fanning Mill
6.2.1 Removal
6.2.2 Assembly
6.2.3 Replacing the fan blades
6.2.4 Replacing the fanning mill deflectors
6.2.5 Replacing the seals
6.3 Main grain pan
6.3.1 Removal
6.3.2 Assembly
6.3.3 Replacing the swivel arm and bearings
6.3.4 Replacing the seals
6.4 Second grain pan
6.4.1 Removal
6.4.2 Assembly
6.4.3 Replacing the swivel arm and bearings
6.4.4 Adjusting second grain pan
6.5 Top shaker shoe
6.5.1 Removal
6.5.2 Assembly
6.5.3 Replacing the swivel arm and bearings
6.5.4 Replacing the seals
6.5.5 Replacing and calibrating the actuator - sieves
6.6 Bottom shaker shoe
6.6.1 Removal
6.6.2 Assembly
6.6.3 Replacing the swivel arm and bearings
6.6.4 Replacing the seals
6.6.5 Electric sieve setting – initial setting
6.7 Bottom augers
6.7.1 Removal
6.7.2 Assembly
6.8 Eccentric drive
6.8.1 Removal
6.8.2 Assembly
6.8.3 Adjusting the connecting rod / aligning the shaker shoes
6.8.4 Replacing the connecting rod bearing
6.8.5 Replacing the bearings and eccentric shaft
6.9 Transmissions
6.9.1 Replacing and reconditioning the fanning mill variator
6.9.2 Adjusting the fanning mill variator
6.9.3 Replacing and reconditioning the counter drive
7. Elevators
7.1 Tank filling elevator
7.1.1 Removal
7.1.2 Assembly
7.1.3 Replacing the top shaft, bearings and sprockets
7.1.4 Replacing the bottom sprocket
7.1.5 Replacing the elevator chain
7.1.6 Moisture sensor
7.1.7 Yieldmeter sensor
7.2 Returns elevator
7.2.1 Removal
7.2.2 Assembly
7.2.3 Replacing the top shaft, bearings and sprockets
7.2.4 Replacing the bottom sprocket
7.2.5 Replacing the elevator chain
7.2.6 Returns volume sensor
7.3 Returns thresher
7.3.1 Removal
7.3.2 Assembly
7.3.3 Replacing the sprockets
7.3.4 Replacing the threshing cylinder
7.3.5 Reconditioning the right-angle gear
7.4 Tank filling auger
7.4.1 Removal
7.4.2 Assembly
7.4.3 Replacing the top bearing
7.4.4 Reconditioning the right-angle gear
7.5 Transmission
7.5.1 Replacing the shaft, bearings and sprockets
8. Engine
8.1 General
8.2 Replacing the engine
8.2.1 Removing the engine assembly
8.2.2 Fitting the engine assembly
9. Unloading auger - Grain tank
9.1 Unloading auger - horizontal
9.1.1 Removal
9.1.2 Assembly
9.2 Unloading auger - vertical
9.2.1 Removal
9.2.2 Assembly
9.2.3 Reconditioning the right-angle gear
9.3 Unloading tube - horizontal
9.3.1 Removal
9.3.2 Assembly
9.4 Unloading tube - vertical
9.4.1 Removal
9.4.2 Assembly
9.4.3 Replacing the swivel bearing
9.4.4 Replacing the hydraulic cylinder
9.4.5 Reconditioning the hydraulic cylinder
9.5 Unloading tube elbow
9.5.1 Removal
9.5.2 Assembly
9.5.3 Reconditioning the right-angle gear
9.6 Bottom auger and cover plate
9.6.1 Removal
9.6.2 Assembly
9.6.3 Replacing the bearings, safety clutch
9.7 Transmission
9.7.1 Replacing the unloading auger shaft, bearings
9.7.2 Replacing and reconditioning the magnetic clutch
9.8 Grain tank covers
9.8.1 Removal
9.8.2 Assembly
10. Drive unit
10.1 Radiator - Intercooler
10.1.1 Removal
10.1.2 Assembly
10.2 Oil cooler
10.2.1 Removal
10.2.2 Assembly
10.3 Condenser – air conditioning
10.3.1 Removal
10.3.2 Assembly
10.4 Rotary screen
10.4.1 Removal
10.4.2 Assembly
10.4.3 Adjusting the rotary screen and cleaning blade
10.4.4 Replacing the drive shaft and clutch
10.5 Dust aspirator
10.5.1 Removal
10.5.2 Assembly
10.6 Hydrostatic pump
10.6.1 Removal
10.6.2 Assembly
10.6.3 Tensioning device
10.7 Auxiliary hydraulic pump
10.7.1 Removal
10.7.2 Assembly
10.8 Hydraulic oil tank
10.8.1 Removal
10.8.2 Assembly
10.9 Fuel tank
10.9.1 Removal
10.9.2 Assembly
10.9.3 Tank gauge
10.10 Compressor – air conditioning
10.10.1 Removal
10.10.2 Assembly
10.11 Power take-off
10.11.1 Removal
10.11.2 Assembly
10.11.3 Replacing the clutch disc
10.11.4 Replacing the output shaft, bearing and hub
11. Transmissions
11.1 General
11.2 Countershaft
11.2.1 Removal
11.2.2 Assembly
11.2.3 Replacing the bearings
11.2.4 Reconditioning the safety clutch
11.3 Replacing the belts, right- hand side
11.3.1 Rear beater - counter drive, cylinder variator
11.3.2 Counter drive, variator - threshing cylinder
11.3.3 Rear beater - rotary separator
11.3.4 Fanning mill - fanning mill variator
11.3.5 Rear beater - fanning mill variator
11.3.6 Unloading auger shaft - unloading auger
11.3.7 Unloading auger shaft - rotary screen clutch
11.3.8 Unloading auger shaft - dust aspirator
11.3.9 Countershaft - counter drive, elevators
11.4 Replacing the chains, right- hand side
11.4.1 Counter drive, elevators - returns elevator
11.4.2 Counter drive, elevators - tank filling elevator
11.4.3 Counter drive, elevators - tank filling auger
11.4.4 Returns elevator - returns thresher
11.4.5 Reel drive
11.5 Replacing the belts, left-hand side
11.5.1 Countershaft - rear beater
11.5.2 Countershaft - counter drive, straw chopper
11.5.3 Counter drive - straw chopper
11.5.4 Engine - countershaft
11.5.5 Rear beater - countershaft, shaker shoe drive
11.5.6 Countershaft, shaker shoe drive - eccentric shaft
11.5.7 Countershaft, shaker shoe drive - straw walker crank
11.5.8 Rear beater - elevator chain top shaft
11.5.9 Engine - unloading auger shaft
11.5.10 Engine - hydrostatic pump
11.5.11 PTO shaft – table countershaft
11.5.12 Table countershaft - knife drive
11.5.13 Countershaft - hydraulic pump, chaff spreader
11.6 Replacing the chains, left- hand side
11.6.1 Table countershaft - table auger
11.6.2 Elevator chain top shaft - elevator countershaft
11.6.3 Table auger - belt rollers (PowerFlow)
11.6.4 Hydraulic motor, reversing - elevator countershaft
11.6.5 Bottom auger – unloading auger
12. Undercarriage
12.1 Auto Level final drive bracket
12.1.1 Removal
12.1.2 Assembly
12.1.3 Replacing the bushing
12.1.4 Replacing the hydraulic cylinder
12.1.5 Reconditioning the hydraulic cylinder
12.1.6 Adjusting the AutoLevel potentiometer
12.2 Final drives
12.2.1 Removal
12.2.2 Assembly
12.2.3 Reconditioning the final drives
12.3 Gearbox
12.3.1 Removal
12.3.2 Assembly
12.3.3 Replacing the shifter cylinders and sensor
12.3.4 Adjusting the shifter cylinders and sensor
12.3.5 Replacing the lubrication pump
12.3.6 Replacing the shifter forks
12.3.7 Reconditioning the differential
12.3.8 Reconditioning the gearbox
12.4 Hydrostatic motor
12.4.1 Removal
12.4.2 Assembly
12.5 Brakes
12.5.1 Replacing the brake blocks
12.5.2 Replacing the brake discs
12.5.3 Bleeding the brakes
12.5.4 Brake pedals and main cylinder
12.5.5 Replacing the handbrake shoes
12.5.6 Adjusting the electric handbrake
12.6 Rear axle
12.6.1 General
12.6.2 Removal
12.6.3 Assembly
12.6.4 Replacing the king pins and bushings
12.6.5 Replacing the steering cylinder
12.6.6 Reconditioning the hydraulic cylinder
12.6.7 Adjusting the toe-in and steering deflection
13. Cab
13.1 Multi-function lever and control panel
13.1.1 Control panel
13.1.2 Armrest
13.1.3 Multi-function lever
13.2 Replacing the windscreen
13.3 Control panel in roof
13.4 Roof
13.4.1 Outer roof
13.4.2 Inspection doors
13.4.3 Replacing the windscreen wiper
13.4.4 Replacing the blower
13.4.5 Replacing the heating element/tap
13.4.6 Replacing evaporator
13.5 Troubleshooting – Climate control
13.5.1 Climate control faults in general
13.5.2 ECS – Electronic control unit
13.5.3 Troubleshooting table
14. Hydraulics
14.1 General
14.1.1 Emptying and filling the hydrostatic system
14.1.2 Running in and bleeding the hydrostatic system
14.1.3 Running in and bleeding the auxiliary hydraulics
14.2 Hydrostatic system
14.2.1 Hydraulic pump
14.2.2 Oil motor
14.2.3 Oil cooler
14.2.4 Hydraulic oil filter
14.3 Auxiliary hydraulics
14.3.1 Hydraulic pump
14.3.2 Hydraulic oil tank and return oil filter
14.3.3 Oil cooler
14.3.4 Hydraulic valve - main valve
14.4 Cutting table
14.4.1 Hydraulic cylinders - table up/down
14.4.2 Pressure accumulators - cutting table
14.4.3 Hydraulic valve - table up/down (standard machine)
14.4.4 Hydraulic valve - table up/down (Auto Level machine)
14.4.5 Hydraulic cylinder - table levelling
14.4.6 Pressure accumulators - levelling
14.4.7 Hydraulic valve – levelling
14.5 Auto Level
14.5.1 Hydraulic cylinders - machine levelling
14.5.2 Hydraulic valve - machine up/down/ levelling
14.6 Reel
14.6.1 Hydraulic cylinders - reel up/down
14.6.2 Hydraulic valve - reel up/down
14.6.3 Hydraulic cylinders - reel fore/aft
14.6.4 Hydraulic valve - reel fore/aft
14.6.5 Oil motor
14.6.6 Flow divider
14.7 Gearshift
14.7.1 Hydraulic cylinders - gearshift
14.7.2 Hydraulic valves - gearshift
14.8 Steering
14.8.1 Hydraulic cylinders - steering
14.8.2 Orbitrol steering valve
14.9 Cylinder variator
14.9.1 Cylinder variator
14.9.2 Hydraulic valve - variator
14.10 Unloading Auger
14.10.1 Hydraulic cylinder - unloading auger
14.10.2 Hydraulic valve - unloading auger
14.11 Reversing
14.11.1 Oil motor
14.11.2 Hydraulic valve - reversing
15. Machine housing
15.1 General
16. Electrical system (draft)
16.1 General
16.2 Description of FIELDSTAR.
16.3 Electric box
16.3.1 Removal
16.3.2 Assembly
16.3.3 Replacing the computer
16.3.4 Replacing the relay base, busbar
16.4 Key to symbols
16.5 Diagrams - components
16.5.1 Ignition, diagram 10-2
16.5.2 Start/stop, diagram 20-0
16.5.3 Start/stop, diagram 20-1
16.5.4 SISU engine, 74 ETA, EEM, diagram 25- 1
16.5.5 SISU engine, Citius 84 CTA-4V, EEM, diagram 25-3
16.5.6 Electric transmission, diagram 30-3
16.5.7 Electric transmission, diagram 30-4
16.5.8 Power, diagram 40-0
16.5.9 CAN, diagram 50-0
16.5.10 Terminal, diagram 60-3
16.5.11 GPS/Com-Unit, diagram 70-2
16.5.12 Main light flash, diagram 80-0
16.5.13 Parking light, diagram 90-0
16.5.14 Stoplight, diagram 110-0
16.5.15 Work light, rear, diagram 120-0
16.5.16 Direction flashers, diagram 130-1
16.5.17 Work light, roof, diagram 150-0
16.5.18 Work light, side, diagram 160-0
16.5.19 Cab light, diagram 170-0
16.5.20 External connectors, diagram 200-0
16.5.21 Table trailer, diagram 210-1
16.5.22 Blower/air conditioning, diagram 220-0
16.5.23 Wiper, diagram 230-0
16.5.24 Lighter/seat adjustment, diagram 240-0
16.5.25 Radio, diagram 250-2
16.5.26 Horn, diagram 260-0
16.5.27 Electric concave setting, diagram 270-1
16.5.28 Electric gearshift, diagram 280-3
16.5.29 Full warning/rotating yellow beacon, diagram 300-1
16.5.30 Table attachment, diagram 310-1
16.5.31 Table WWHU, attachment, diagram 310-2
16.5.32 Table WWHU, attachment, diagram 310-3
16.5.33 Reversing, diagram 320-0
16.5.34 Bottom cover/grain tank cover, diagram 330-0
16.5.35 Unloading auger, diagram 340-0
16.5.36 Table up/down, diagram 350-2
16.5.37 Table up/down, diagram 350-3
16.5.38 Variator, reel, fanning mill, diagram 360-0
16.5.39 Reel, diagram 370-0
16.5.40 Indicators, yield, loss, diagram 380-2
16.5.41 Vertical knives, diagram 400-0
16.5.42 Vertical knives WWHU, diagram 400-1
16.5.43 Vertical knives WWHU, Faster, diagram 400-2
16.5.44 Electric sieves, diagram 410-0
16.5.45 Electric straw deflectors, straw chopper, diagram 420-0
16.5.46 Four-wheel drive, diagram 430-0
16.5.47 Revolution sensors, diagram 510-1
16.5.48 Sensors, diagram 520-0
16.5.49 Sensors, diagram 530-2
16.5.50 Tilt sensor, diagram 540-0
16.5.51 Auto Level table, diagram 550-0-1
16.5.52 Auto Level table WWHU, diagram 550-1
16.5.53 Auto Level table WWHU, Faster - diagram 550-2
16.5.54 Auto Level machine, diagram 560-0
16.5.55 Maize header, diagram 595-0
16.5.56 Main switch, diagram 900-0
16.5.57 Air conditioning + other equipment, diagram 100-1
17. Straw chopper
17.1 General
17.1.1 Replacing and calibrating the electric actuator – straw deflectors
18. General assembly instructions
18.1 Fitting gib-head keys
18.2 Fitting tightening pins
18.3 Fitting hydraulic pipes and screw connections
18.4 Fitting a flanged bearing with locking collar
18.5 Fitting sliding bushings
18.6 Removing the revolution sensor
18.7 Fitting tightening rings
19. Miscellaneous data
19.1 General
19.2 Speeds - adjustment values
19.3 Maintenance
19.3.1 Lubrication chart
19.3.2 Lubrication points, left-hand machine side
19.3.3 Lubrication points, right-hand machine side
19.3.4 Recommended lubricants
19.3.5 Gear
19.3.6 Air Conditioning
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Fendt Combine Range 8400 P & 8370 P Service Repair Workshop Manual.pdf
Source : Sitelux.com